380V Pressure Fully automatic mgo sandwich panel making machine for
mgo board
Production process
All the required componments of the main board processing line are
supplied by Chinese manufactures.In addition they provide all the
ancillary equipment such as mixers .
Raw Material Delivery
Raw materials arrive at the plant via truck and rail transport in a
variety of forms and packaging .mgo power is delivered via
pneumatic trailer and piped into outside 150-ton mobile silos
called a pig or guppy trailer .mgcl2 is delivered in liquid tanker
truck and piped into outside 32,000-gallon vertical tank farm wood
chips,the largest commodity is delivered in modular containers and
stockpiled outside the plant.the comparably smaller balance of raw
materials ,are deliver in bulk or standard bag format and stored
inside the plant on pallets ,all the materials are sampled as they
arrive and sent to the lab to maintain quality control.
Mixing and batching platform
A steel superstructure of several 1000 sq. Ft.sits above the
beginning of the board processing line .this elevated platform or
second level is where all the recipe ingredients for the board is
collected ,batched and mixed. Ingredients arrived at the platform
via fluid piping ,pneumatic or screw conveyor into batch containers
such as 5-ton silos and tanks,any baggede material for the recipe
is opened on the ground floor in a bag-breaking machine and
conveyed up the intermadiate storage on the platform.
Ingredients are weighted and measured in batches and mixed in
alternating mixers.the recipe is then dumped into an elongated
funnel opening on the platform floor that gravity feeds the mixture
onto PVC sheets moving forword on the board processing line below
.lagre quantities of the mixture cannot be made or stored even for
short period of times due to the chemical reations that start to
take place immediately ,at the start of the board processing line
PVC panels are robotically removed from a stack and placed on the
board processing line .
Board processing line
The board machine system is overall 160 ft long with all components
.
Forming
After receiving the board mixture on the PVC sheets the mixture is
squeezed through pinch rollers that determine the board
thickness,these rollers can be adjusted to a variety of spacing
providing the boards final thickness.
Fabric sheet
Spindles above the board processing line hold spools of meshed
fiberglass or basalt fiber material that are rolled out into the
board mixture ,this adds strength to the board and multiple layers
of mesh material can even make the board bullet proof.
Cutting
The boards progress down the line and are cut into specified
lengths matching the underlying PVC panel. The cut board lengths
are then ejected into a drying tray rack that typical holds 18PVC
trays and performed boards
Packaging
The finished board are then palletized in a palletizing machine and
stretch hood wrapped in bundles of mgo board per pallet .for
overall product management and quality control board packages are
labeled(lot number) per the quality control standards and moved to
either indoor warehousing or outside storage area.
1 | Air-dry density | ≤ (Standard index)50kg/m2 | (Test Value) 30.0kg/ m2 |
| 2 | Drying shrinkage rate of the board | ≤0.08% | 0.015% |
| 3 | Anti-breaking load | ≥1400N | 5640N |
| 4 | Anti-impact | No breakage phenomenon such as cracking after three impacts | No breakage phenomenon such as cracking after three impacts |
| 5 | Thermal resistance of main section (T=90mm) | ≥1.35(m2.k)/w | ≥1.36(m2.k)/w |
| 6 | Thermal bridges area ratio | ≤8% | 2.22% |
| 7 | Sound reduction Index | | 36dB |
| 8 | Radioactivity | | None |
Excellect service
1) Fully life-cycle value services
Our company provides mgo board production line design ,cost
accounting,installation and operation,equipment maintenance and the
whole life cycle techincal support
2) all-around thechnical service
We provide technical formula for clients,to help clients to occupy
the leading position in the market.
3) complete data specification
Provide production line equipment technical data and
instructions,and provide the mgo board production line formula.
4) quality commitment
The company regards product quality as the lives of enterprise,the
main components and wearing parts are made of high quality
wear-resistant materials and advanced processing technology,so that
the equipment endurable and wear resisting ,wearing parts warranty
for one year.
